Chili Stuffed Zucchini Boats

Sarah

Creating memories, one recipe at a time.

Okay, let’s dive into a deliciously satisfying recipe that has become an absolute staple in my household: Chili Stuffed Zucchini Boats! I remember the first time I made these; I was looking for a healthier way to enjoy the comforting flavors of chili, especially during zucchini season when my garden was overflowing. My family, including my usually picky youngest, devoured them. The slight sweetness of the tender zucchini perfectly complements the savory, spiced chili, and that melted cheese topping? Pure bliss! It’s a fantastic way to get extra veggies into everyone’s diet without them even noticing. This dish is not only incredibly flavorful but also wonderfully versatile and surprisingly easy to whip up for a weeknight dinner or even to impress guests. It feels hearty and indulgent, yet it’s packed with goodness. Trust me, once you try these Chili Stuffed Zucchini Boats, they’ll be on regular rotation in your kitchen too!

Ingredients

  • Zucchini: 3-4 medium (about 6-8 inches long each), ripe but firm, providing the perfect edible vessel.
  • Olive Oil: 2 tablespoons, extra virgin, for sautéing and roasting.
  • Lean Ground Beef (or Turkey): 1 pound (approx. 450g), 90/10 or leaner is ideal for a less greasy chili.
  • Onion: 1 medium, finely chopped, to build the aromatic base of the chili.
  • Garlic: 3-4 cloves, minced, for that essential pungent kick.
  • Bell Pepper: 1 medium (any color, red or green works well), chopped, adding sweetness and texture.
  • Chili Powder: 2-3 tablespoons, adjust to your preferred spice level; a good quality blend makes a difference.
  • Cumin: 1 tablespoon, ground, for earthy warmth.
  • Smoked Paprika: 1 teaspoon, adds a lovely smoky depth.
  • Oregano: 1 teaspoon, dried, for a hint of herbaceousness.
  • Cayenne Pepper (optional): ¼ – ½ teaspoon, for those who like an extra bit of heat.
  • Diced Tomatoes: 1 can (14.5 oz / 410g), undrained, for sauciness and acidity.
  • Kidney Beans (or Black Beans): 1 can (15 oz / 425g), rinsed and drained, for added fiber and heartiness.
  • Tomato Paste: 2 tablespoons, to intensify the tomato flavor and thicken the chili.
  • Beef or Vegetable Broth: ½ cup, or water, to adjust chili consistency.
  • Salt: To taste, sea salt or kosher salt recommended.
  • Black Pepper: Freshly ground, to taste.
  • Shredded Cheese: 1 – 1 ½ cups (Cheddar, Monterey Jack, or a Mexican blend), for that irresistible cheesy topping.
  • Fresh Cilantro or Parsley (optional garnish): Chopped, for a touch of freshness before serving.
  • Sour Cream or Greek Yogurt (optional garnish): For a cool, creamy contrast.

Instructions

  1. Preheat and Prepare Zucchini:
    • Preheat your oven to 400°F (200°C). Line a large baking sheet with parchment paper for easy cleanup.
    • Wash the zucchini thoroughly. Trim off the ends. Slice each zucchini in half lengthwise.
    • Using a spoon (a grapefruit spoon works wonderfully if you have one), gently scoop out the flesh from the center of each zucchini half, leaving about a ¼ to ½-inch thick shell around the sides and bottom. Be careful not to pierce through the skin.
    • Chop the scooped-out zucchini flesh finely and set it aside. This will be added to the chili for extra flavor and to minimize waste.
    • Arrange the zucchini “boats” cut-side up on the prepared baking sheet. Lightly brush the insides and edges with about 1 tablespoon of olive oil and season very lightly with salt and pepper.
    • Pre-bake the empty zucchini boats for 10-15 minutes. This helps them soften slightly and reduces the overall baking time once filled.
  2. Prepare the Chili Filling:
    • While the zucchini boats are pre-baking, heat the remaining 1 tablespoon of olive oil in a large skillet or Dutch oven over medium-high heat.
    • Add the ground beef (or turkey) and cook, breaking it apart with a spoon, until browned (about 5-7 minutes). Drain off any excess fat if necessary.
    • Add the chopped onion and bell pepper to the skillet. Sauté for 4-5 minutes until they begin to soften.
    • Stir in the minced garlic and the finely chopped reserved zucchini flesh. Cook for another 1-2 minutes until the garlic is fragrant and the zucchini flesh has softened slightly.
    • Add the chili powder, cumin, smoked paprika, oregano, and cayenne pepper (if using). Stir well and cook for 1-2 minutes more, allowing the spices to toast and become fragrant. This step is crucial for developing deep flavor.
    • Stir in the diced tomatoes (undrained), rinsed and drained kidney beans (or black beans), and tomato paste. Mix everything together thoroughly.
    • Pour in the beef or vegetable broth (or water). Bring the mixture to a gentle simmer.
    • Reduce the heat to low, cover the skillet, and let the chili simmer for at least 15-20 minutes, stirring occasionally. This allows the flavors to meld beautifully. If the chili becomes too thick, add a little more broth or water. Taste and adjust seasoning with salt and pepper as needed. The chili should be relatively thick to prevent the zucchini boats from becoming watery.
  3. Stuff and Bake the Zucchini Boats:
    • Remove the pre-baked zucchini boats from the oven.
    • Carefully and generously spoon the prepared chili filling into each zucchini boat. You might need to mound it slightly.
    • Return the stuffed zucchini boats to the oven and bake for another 20-25 minutes, or until the zucchini is tender (easily pierced with a fork) and the chili is heated through.
    • Remove the baking sheet from the oven. Sprinkle the shredded cheese evenly over the top of each chili-stuffed zucchini boat.
    • Return to the oven for an additional 5-7 minutes, or until the cheese is melted, bubbly, and lightly golden. You can switch to the broiler for the last 1-2 minutes if you want a crispier, more browned cheese topping, but watch very carefully to prevent burning.
  4. Rest and Serve:
    • Once the cheese is perfectly melted, remove the Chili Stuffed Zucchini Boats from the oven. Let them rest for 5-10 minutes before serving. This allows the filling to set slightly and the boats to cool down just enough to be handled and eaten comfortably.
    • Garnish with freshly chopped cilantro or parsley, and serve with a dollop of sour cream or Greek yogurt on the side, if desired.

Nutrition Facts

  • Servings: This recipe typically makes 6-8 zucchini boat servings (depending on the size of your zucchini).
  • Calories per serving (approximate): 350-450 calories (this can vary significantly based on the leanness of the meat, amount of cheese, and size of the zucchini).
  • Protein: High in protein, primarily from the ground meat and beans, essential for muscle repair and satiety.
  • Fiber: A good source of dietary fiber from the zucchini, beans, and vegetables, promoting digestive health and fullness.
  • Vitamins & Minerals: Provides various vitamins and minerals, including Vitamin C from bell peppers and tomatoes, and iron from the beef.

Disclaimer: Nutritional information is an estimate and can vary based on specific ingredients and portion sizes used.

Preparation Time

  • Prep Time: Approximately 25-30 minutes (includes chopping vegetables, preparing zucchini boats, and browning meat).
  • Cook Time: Approximately 50-65 minutes (includes pre-baking zucchini, simmering chili, and final baking of stuffed boats).
  • Total Time: Around 1 hour 15 minutes to 1 hour 35 minutes.
    This timing can be reduced if you have pre-made chili on hand, making it an even quicker meal to assemble.

How to Serve

Chili Stuffed Zucchini Boats are quite a complete meal on their own, but here are some delightful ways to serve them and round out your dinner:

  • Classic Comfort:
    • Serve hot, straight from the oven.
    • A dollop of sour cream or plain Greek yogurt on top adds a cool, creamy tang that contrasts beautifully with the warm, savory chili.
    • A sprinkle of fresh chopped cilantro or parsley adds a burst of freshness and color.
    • A few slices of avocado or a scoop of guacamole on the side.
  • With Simple Sides:
    • A light green salad with a vinaigrette dressing.
    • A side of cornbread or crusty bread to soak up any extra chili goodness.
    • Steamed or roasted corn on the cob.
    • A small bowl of Spanish rice or quinoa.
  • For a Crowd or Potluck:
    • Arrange them attractively on a large platter.
    • Set up a small “toppings bar” with bowls of shredded cheese, sour cream, chopped onions, jalapeños, and cilantro so guests can customize their boats.
  • Make it a Fiesta:
    • Serve with a side of tortilla chips for scooping.
    • Offer a variety of salsas (pico de gallo, salsa verde) on the side.

Additional Tips

  1. Choosing Zucchini: Opt for medium-sized zucchini that are relatively straight and uniform in shape. This makes them easier to halve, scoop, and ensures they cook evenly. Avoid overly large zucchini, as they can be watery and have tougher seeds.
  2. Don’t Over-Scoop: When hollowing out the zucchini, leave a sturdy shell (about ¼ to ½ inch thick). If the walls are too thin, the boats might collapse during baking or become too flimsy to hold the filling.
  3. Prevent Sogginess: Pre-baking the empty zucchini shells for a short period helps to draw out some moisture and gives them a head start on cooking. Also, ensure your chili isn’t too watery; simmer it down to a thicker consistency if needed.
  4. Chili Customization: Feel free to customize the chili to your liking!
    • Meat: Use ground turkey, chicken, pork, or even a plant-based crumble for a vegetarian version.
    • Beans: Swap kidney beans for black beans, pinto beans, or a mix.
    • Spice Level: Adjust the amount of chili powder and cayenne to control the heat. Add a pinch of red pepper flakes for an extra kick. You can also add a diced jalapeño or serrano pepper with the onions if you love heat.
  5. Make-Ahead Magic: You can prepare components in advance. The chili can be made a day or two ahead and stored in the refrigerator. You can also scoop out the zucchini boats, store them in an airtight container in the fridge, and then assemble and bake when ready.
  6. Freezing Instructions: Chili Stuffed Zucchini Boats can be frozen, though the texture of the zucchini might change slightly upon thawing (becoming a bit softer).
    • To freeze: Allow the baked and cooled zucchini boats to cool completely. Wrap them individually in plastic wrap, then place them in a freezer-safe container or bag. Freeze for up to 2-3 months.
    • To reheat: Thaw overnight in the refrigerator. Reheat in a preheated oven at 350°F (175°C) for 20-25 minutes, or until heated through. You might want to cover them with foil for the initial part of reheating to prevent the cheese from burning, then uncover for the last few minutes.
  7. Cheese Choices: While cheddar and Monterey Jack are classic, feel free to experiment. Pepper Jack adds a spicy kick, a Colby Jack blend offers a nice melt, or even a sprinkle of cotija cheese after baking can add a salty, crumbly finish.
  8. Don’t Waste the Zucchini Flesh: The scooped-out zucchini flesh is perfect for adding to the chili itself, as instructed in the recipe. It bulks up the filling, adds extra nutrients, and ensures no part of the vegetable goes to waste. If you have a lot leftover, you can also use it in frittatas, soups, or stir-fries.

FAQ Section

Q1: Can I use leftover chili for this recipe?
A1: Absolutely! Using leftover chili is a fantastic time-saver and a great way to repurpose previous meals. Simply prepare your zucchini boats as directed, fill them with your pre-made chili, top with cheese, and bake until the zucchini is tender and the chili is heated through. You may need to adjust baking time slightly depending on how cold the chili is.

Q2: How can I make these Chili Stuffed Zucchini Boats vegetarian or vegan?
A2: For a vegetarian version, substitute the ground meat with a plant-based ground crumble, extra beans (like a mix of black beans, pinto beans, and kidney beans), lentils, or finely chopped mushrooms and walnuts for a “meaty” texture. Use vegetable broth. For a vegan version, follow the vegetarian modifications and use a dairy-free shredded cheese alternative or skip the cheese and top with nutritional yeast or a cashew-based cream sauce after baking.

Q3: My zucchini boats sometimes turn out watery. How can I prevent this?
A3: There are a few tricks:
Pre-bake the zucchini shells: This helps release some initial moisture.
Thicken your chili: Ensure your chili isn’t too brothy. Simmer it uncovered for a bit longer if needed to reduce excess liquid before stuffing.
Don’t overcrowd the pan: Give the boats some space on the baking sheet for better air circulation.
Salt lightly: While seasoning is key, over-salting the zucchini itself before pre-baking can draw out excessive water.

Q4: What’s the best way to store and reheat leftovers?
A4: Store leftover Chili Stuffed Zucchini Boats in an airtight container in the refrigerator for up to 3-4 days. To reheat, you can use a microwave for a quick option, but for the best texture, reheat them in an oven at 350°F (175°C) for 15-20 minutes, or until warmed through. Covering them with foil can prevent the cheese from over-browning.

Q5: Can I prepare these ahead of time for a party?
A5: Yes! You can fully assemble the zucchini boats (stuff them with chili but don’t add the cheese yet), cover, and refrigerate them for up to 24 hours. When ready to bake, add about 10-15 minutes to the initial baking time (before adding cheese) as they’ll be starting from cold. Then, add the cheese and bake until melted and bubbly. Alternatively, bake them completely and reheat just before serving.

Q6: Are Chili Stuffed Zucchini Boats low-carb or keto-friendly?
A6: They can be made more low-carb/keto-friendly with a few modifications. Zucchini itself is low in carbs. The main carb contributors are the beans and sometimes added sugars in canned tomatoes or tomato paste. To reduce carbs:
* Omit the beans entirely or use a very small amount of low-carb beans like black soy beans.
* Ensure your diced tomatoes and tomato paste are no-sugar-added varieties.
* Focus on the meat, cheese, and low-carb vegetables in the chili.
The carb count will depend heavily on these adjustments.

Q7: What if I don’t have all the specific spices listed for the chili?
A7: The spice blend provided creates a classic chili flavor, but you can certainly make substitutions. If you have a pre-made chili seasoning packet you like, that can work in a pinch (adjust quantity to taste and check for added salt). If you’re missing one or two individual spices, you can often increase another slightly (e.g., more cumin if you’re out of oregano) or simply omit it. The key is to taste and adjust as you go. The most crucial spices for a “chili” flavor are chili powder and cumin.

Q8: Can I use different types of ground meat?
A8: Yes, definitely! While lean ground beef is traditional, ground turkey is a popular leaner option. Ground chicken would also work well. For a richer flavor, you could use ground pork or a mix of beef and pork. Even ground bison or venison could be used for a more adventurous take. Just ensure you cook the meat thoroughly and drain any excess fat.